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Regenerative Ladle Heating
Product Details:
- Type Regenerative Ladle Heating
- Material Mild Steel / Stainless Steel
- Application Efficient pre-heating and temperature maintenance of steel ladles in metallurgical industries
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Regenerative Ladle Heating Product Specifications
- Efficient pre-heating and temperature maintenance of steel ladles in metallurgical industries
- Mild Steel / Stainless Steel
- Regenerative Ladle Heating
- Regenerative ceramic burner with high efficiency
- PLC based automatic control
- Floor-mounted with heavy-duty rollers
- 415V, 3 Phase, 50 Hz
- Up to 1450°C
- Producer Gas / Natural Gas / Blast Furnace Gas
- High-alumina refractory lining for reduced heat loss
- Up to 600,000 kcal/hr
- Customizable as per customer requirements
- Up to 85%
Product Description
Regenerative Ladle Heating is a kind of equipment that is used for heating applications in different industrial process. It is widely known for minimizing the energy cost and carbon dioxide emission. This range helps in providing optimum transfer of heat into the vessel. The convection force maximises the heat transfer and designed to be used in different industrial sectors. The manufacturing of Regenerative Ladle Heating is completed while making selection of best in class range of materials along with advanced machine in tandem with quality norms.
Key features:
- High combustion efficiency
- Proper temperature control
- Uniform Working
Advanced Regenerative Heating Technology
These systems utilize regenerative ceramic burners, maximizing energy efficiency. By recycling heat from exhaust gases, heat recovery reaches up to 85%, leading to substantial energy savings. The high-alumina refractory lining further improves insulation, ensuring consistent temperature maintenance throughout metallurgical processes and lowering operational costs for users.
Customizable Design for Versatile Applications
Regenerative Ladle Heating units offer tailored dimensions and materials (mild steel or stainless steel) to suit unique operational demands. Heavy-duty rollers facilitate stable floor mounting, ensuring durability and ease of movement. Designed for steel plants and metallurgical settings, they efficiently pre-heat and maintain ladle temperatures to optimize productivity and steel quality.
FAQs of Regenerative Ladle Heating:
Q: How does a regenerative ladle heating system improve energy efficiency in steel ladle pre-heating?
A: The system utilizes regenerative ceramic burners, which recapture waste heat from exhaust gases. This recycled energy is used for subsequent heating cycles, resulting in up to 85% heat recovery efficiency and lower fuel consumption compared to conventional methods.Q: What types of fuel can be used with regenerative ladle heaters?
A: These units are compatible with producer gas, natural gas, and blast furnace gas, providing flexibility in fuel sourcing based on availability and cost considerations at the facility.Q: When is regenerative ladle heating most beneficial in the metallurgical industry?
A: Regenerative ladle heating is most beneficial during pre-heating and temperature maintenance of steel ladles, ensuring optimal temperature prior to steel pouring, which improves metallurgical quality and process reliability.Q: Where should regenerative ladle heating systems be installed for optimal operation?
A: They are designed for floor mounting with heavy-duty rollers within steel plants or metallurgical production lines, positioned to conveniently pre-heat ladles before transfer to pouring stations.Q: What process controls are implemented in regenerative ladle heating systems?
A: A PLC-based automatic control system is utilized to regulate burner operation, heating cycles, and temperature management, ensuring precise and consistent heating for each ladle.Q: How is the insulation quality maintained in these systems?
A: High-alumina refractory lining is employed to reduce heat loss, sustain high operating temperatures up to 1450C, and protect the structure, ensuring long-term efficiency and safety.Q: What are the benefits of using a regenerative ladle heating system for steel production?
A: Benefits include increased fuel efficiency, consistent ladle temperature maintenance, improved steel quality, reduced operating costs, customizable design for diverse installations, and reliable performance through advanced control systems.Tell us about your requirement
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- Phone : 86-21-62116705/62116706
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- Mobile : +8613916033018
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