Clear Chilled Rolls

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Product Details:

Capacity Customizable as per requirement
Diameter 300 mm to 1500 mm
Material Chilled Cast Iron
Dimensions As per customer drawing or specification
Technique Centrifugal Casting
Standard DIN EN ISO 9453
Belt Width 150 mm to 2000 mm
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Product Details
Product Description

Clear Chilled Rolls Product Specifications

Technique Centrifugal Casting
Dimensions As per customer drawing or specification
Capacity Customizable as per requirement
Diameter 300 mm to 1500 mm
Belt Width 150 mm to 2000 mm
Material Chilled Cast Iron
Standard DIN EN ISO 9453
Feature High Surface Hardness, Uniform Structure, Superior Finish

Application Rolling Mills, Paper Mills, Textile Mills
Surface Finish Clear, Smooth, Machined
Roll Hardness 40 - 75 Shore C
Tensile Strength 350 - 500 MPa
Balance Test Dynamic Balancing Available
Length upto 7000 mm
Packaging Type Wooden Box or as per customer specification
Minimum Order Quantity 1 Piece
Heat Treatment Annealed & Normalized
Core Structure Solid or Hollow as per requirement

Product Description

Clear Chilled Rolls (CC)

Clear Chilled Rolls, as the name suggests are definite range used for different automatic and semi automatic rolling plant. These are chilled in nature and made with the process of composition. Depending on the requirements, the chill depth can be decided. Also, the hardness of such rolls also ranges as per needs of the process. The available rolls are one of their kinds that do not compromise of graphite in the matrix. Clients can buy these Clear Chilled Rolls at market leading rates.

Key features:

Durable finish
Good thermal property
Easy to use

Chemical Composition

Symbol	C	Si	Mn	Cr	Ni	Mo
CC	2.90-3.60	0.25-0.80	0.20-1.00	0.20-0.60	0.50-1.00	0.20-0.60
CC	2.90-3.60	0.25-0.80	0.20-1.00	0.30-1.20	1.01-2.00	0.20-0.60
CC	2.90-3.60	0.25-0.80	0.20-1.00	0.50-1.50	2.01-3.00	0.20-0.60
CC	2.90-3.60	0.25-0.80	0.20-1.00	0.50-1.70	3.01-4.50	0.20-0.60

Prosperities & Application

Symbol	Hardness (HS)	Tensile Strength (MPa)	Bending Strength (MPa)	Dimension (MM)	Unit N.W (KGS)	Application
CC	60-70	150	300-400	300-800	300-7000	Rolls for finishing stands of small section mills, bar and wire mills,hot narrow strip mills
CC	60-80	150	300-400
CC	62-75	350	500-700
CC	70-85	350	500-700

High-Precision Engineering for Advanced Industrial Use

Clear Chilled Rolls are crafted through centrifugal casting, resulting in robust, uniform structures designed to excel in demanding industrial settings. With customizable capacities and dimensions, each roll is tailored to meet diverse operational needs in rolling, paper, and textile mills, combining superior surface finish with reliable performance.

Optimal Surface Hardness and Finish

These rolls boast a distinct hardness range of 40 - 75 Shore C and a meticulously machined surface, ensuring excellent wear resistance and smooth operation. The clear and consistent finish enhances process efficiency while maintaining product quality in high-output settings.

Strict Quality Standards and Flexible Packaging

Manufactured under the rigorous DIN EN ISO 9453 standard, Clear Chilled Rolls undergo dynamic balancing and heat treatments such as annealing and normalization. Packaging is tailored according to customer requirements, ensuring safe transit and storage of every customized roll.

FAQs of Clear Chilled Rolls:

Q: How are Clear Chilled Rolls manufactured to achieve their superior surface hardness?

A: Clear Chilled Rolls are produced using centrifugal casting, followed by specific heat treatments like annealing and normalization. This process ensures a uniform structure and high surface hardness ranging from 40 to 75 Shore C, making them exceptionally durable and resistant to wear.

Q: What applications are Clear Chilled Rolls suitable for?

A: These rolls are designed for use in rolling mills, paper mills, and textile mills. Their robust construction and smooth, clear finish make them ideal for demanding industrial processes that require consistent and precise results.

Q: When should dynamic balancing be chosen for these rolls?

A: Dynamic balancing is recommended during manufacturing if the rolls will rotate at high speeds or be used in applications where operational stability is crucial. It minimizes vibrations and extends the life of both the roll and the machinery.

Q: Where can Clear Chilled Rolls be installed, and are installation services available?

A: Clear Chilled Rolls can be installed in any mill setting that matches the specified application. While manufacturers or suppliers often provide technical assistance and guidance, customers should consult their distributor or exporter in China for detailed installation services.

Q: What is the process for customizing dimensions and core structures of the rolls?

A: Customers can provide specific drawings or dimension requirements. The manufacturer tailors the rolls length, diameter, core structure (solid or hollow), and belt width as per customer specifications, ensuring an optimal fit for each unique industrial setup.

Q: How does the product benefit industrial operations?

A: With features like high surface hardness, superior finish, and customizable design, Clear Chilled Rolls enhance operational efficiency, reduce downtime, and help maintain product quality across various manufacturing processes.

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